Blending is one of the most important phases of the manufacturing process.
August 5, 2019
Blending has always been one of the most important and challenging phases of the manufacturing process. Form, texture, and the overall feel of the product is determined by the way it was blended or mixed. This applies to any product of any industry – topical medicines, chemicals, food and beverages, cosmetics, etc. Fortunately, the technology of industrial mixing has been introduced and further developed. Manufacturers and market place people have found an easy and convenient way to process the raw ingredients of what they offer for trade.
The most common processes used for combining ingredients or elements together, making them a single concentration or mass are blending and mixing. No matter how closely related the two can get in meaning, they still vary in terms of the intensity, power, and speed of the operation. The machine used for each of them can also be different and specifically designed for their unique requirements.
What is Industrial Blending?
Industrial Blending is a process of homogeneous distribution. Meaning to say, this involves disparate materials like oil and water, added with a lot more ingredients which can both be solid or liquid.
Particularly, it is important to note that blending is a comparatively gentle process. Unlike mixing, which is more of an aggressive process with the use of blades and agitators. That is why industrial blenders are more effective in handling more delicate ingredients or commodity.
Blending normally works on solid to solid elements or a certain volume of solids to small amounts of liquid using industrial blenders.
The Different Blending Machines
Again, industrial blending combines the contents of a certain product by mildly stirring them over and over until they become a single mass. So, what are these blending machines that manufacturers use?
Double cone, dry, fountain, rotating drum, low-speed ribbon, vee blenders, and even paddle mixers perform well in this operation. Ginhong industrial blender is also one of the most trusted equipment.
Products That Utilize Industrial Blending
Here are some of the products that benefit from and utilize industrial blending as one of their integral processes in the entire production. Most of them belong to the popular food industry.
1. Dry Solid Blends
Dry solid blends are products that underwent the process of dry blending. No liquid or water is involved, only the machine and the dry solid ingredients. Coffee beans, cake and bread mixes, dry seasonings and spices, flour, iced tea powder, frozen vegetables, etc. In the chemical factory, powdered detergents, specialty chemicals, ceramics, fertilizers, and a lot more go through this industrial blending.
2. Dressings and Spreads
Dressings and spreads generally require a longer time of blending. Especially that most of them use oil as one of its components. The extended amount of time is relative to the gradual, more gentle process of blending. Products like these do not usually require high-speed agitators or blades for mixing. They just need to be thoroughly blended, over and over again.
3. Food for Pets
Pet foods are mainly intended for animals like dogs and cats. If you have furry babies, you’ll notice that these foods are solid and inclined to crackle as your pets eat them. The texture and overall form are enormously honed during the blending process.
Sauces used for different types of bread, pasta, meat, etc; or sauce products in general like tomato sauce, barbeque sauce and whatnot also experience a subtle form of blending.
5. Confectionery Goods
What are confectionery goods? These are your most sought-after sweets and candies! Brownies, cupcakes, icings, everything for a sweet tooth is included in this category of products. If you plan to commence a business selling confectionery goods, you must understand first the importance of industrial blending and how it works. Why? Because mixing their contents the right way is one of the significant factors that will determine the success of your start-up business.
6. Soup Bases
Soup bases are also known as cooking bases. They are concentrated flavoring which completes soups, gravy, and other types of sauces. Instead of stock, these compounds are used in the creation of condiments, dips, etc. Ideally, gentle blending is used for this kind of products.
Syrups are basically the sweeteners poured into your favorite pancakes, or mixed into your favorite beverage. Preservatives are efficiently dissolved as well as the artificial sweeteners (which originated from raw sugar, of course) into the water–its liquid component. On the other hand, high shear mixing and the use of propellers are also welcomed and encouraged for this type of product.
Industrial blending is an essentially huge part of the advancing and thriving manufacturing community. The main goal is to attain the proper way of mixing in order to produce high-quality products and grow every business company. A reputable company earns its name and credibility through the happy clients and customers fully satisfied with the excellent products and quality goods that they provide.