The solution integrates auto feeding and box stacking systems with a heavy duty box making machine to improve efficiency and reduce labor.
As packaging manufacturers in the United States continue to pursue higher production efficiency and reduced labor dependency, automation has become a key factor in modern corrugated box production.
Recently, AOPACK, a manufacturer of advanced box making machine solutions, completed an automation upgrade project for a customer located in Newark, California, delivering an integrated auto feeding and auto box stacking solution for heavy duty carton box production.
The customer is a U.S.-based packaging manufacturer that previously installed one BM3000-HD Heavy Duty Box Making Machine in August 2025.
The machine was customized and optimized for the U.S. market to handle large-format and high-strength corrugated cardboard.
Since installation, the machine has been operating steadily, supporting the customer’s daily carton production requirements.
The BM3000-HD installed at the customer site is equipped with multiple advanced functions designed for industrial packaging production, including:
This configuration allows cutting, creasing, printing, and gluing to be completed in a single production process.
In January 2026, the customer received the long-awaited automation upgrade — AOPACK’s Auto Feeding and Auto Box Stacking System.
To ensure smooth implementation, AOPACK arranged both an after-sales service engineer and an R&D engineer to support on-site installation, commissioning, and operator training.
The full installation and training process was completed within five days.
The automated box making machine solution enables a streamlined workflow, including:
The system significantly reduces manual handling while improving output consistency and workplace organization.
By integrating auto feeding and auto stacking systems with a heavy duty box making machine, the customer has achieved a higher level of carton production automation.
The solution helps improve efficiency, reduce labor intensity, and support stable large-format box production.
This project further demonstrates AOPACK’s ability to support packaging manufacturers in the United States market with advanced automation solutions tailored to industrial production requirements.
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